Concrete

Concrete is a structural material widely used in buildings, roads, airfield runways, docks, and fortifications. It is inexpensive, being prepared from coarse gravel, sand, water, and Portland cement. The latter is manufactured by kilning limestone to drive off moisture and carbon dioxide to leave a mixture of alkaline oxides and silicates, with calcium oxide predominating. It is relatively easy to work with, requiring that the ingredients be thoroughly mixed, poured into place, and shaped with simple hand tools. The gravel and sand (known as aggregate) provide most of the strength, wth the Portland cement serving primarily to bond the aggregate together. When properly prepared, concrete is quite strong in compression, and becomes stronger with time as the concrete absorbs moisture and carbon dioxide from the air, which combine with the original alkaline silicates and hydroxides to produce an interlocked crystal structure.

Concrete comes in many formulations for diverse purposes, including compositions that can be worked and will harden underwater. Quality concrete requires a bit more care to mix and pour than suggested by the simple process described above, but even relatively unskilled laborers can lay concrete of adequate quality for more mundane purposes. Quality is improved if the concrete is kept wet for as long as possible after it is poured.

Concrete is not particularly strong in tension, and, where extra shearing strength is needed, it is reinforced by incorporating steel rods into the liquid concrete. Steel has much greater tensile strength than ordinary concrete. The strongest concrete is prestressed. Reinforcing rods are placed under high tension and the concrete is poured around them. These rods serve to compress the concrete after it has hardened, increasing its effective strength.

Thick concrete is impervious to small arms fire and shell fragments, and can provide considerable protection from small caliber shells. Heavy artillery will destroy even reinforced concrete fortifications, but only with a direct hit.


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